Crane Operator Safety

 

Prerequisites: The student should have previously completed a rigging course.

Course Length: 6-8 hours – Course length will vary depending on the number of students. Total course time includes breaks.

Successful Course Completion

  • Test Requires a minimum score of 75% or better.

  • Successful completion of practical session is mandatory.

Course Objective

•Provide delegates assigned to crane and rigging duties the necessary skills to safely perform their jobs.

• Provide delegates with recommended practices and guidelines to perform safely while working with cranes.

• Delegates should be able to demonstrate the necessary skills during practical examination and demonstrate knowledge during written examination.

Breaks: 10 minutes (approximately every hour)

Lunch: 1 Hour (if applicable)

Course Outline:

Crane Requirements

• API Definitions Types of Cranes

• Mechanical Cranes

• Non-Mechanical Cranes Electric Powered Cranes Crane Components

• Body of Crane

• Swing Circle Assembly

o Hook Rollers

o Ball King o King Post

o Ring Gear

• Boom Types o Lattice o Box

• Boom Components

o Jib

o Head Sheave Assembly

o Structural Integrity

 Boom Bolts

 Pin Connectors

o Pendants

o Limit Devices

 Boom-hoist limit

 Load hoist limits

 Boom stops

 All locking devices

 Anti-two block devices

o Hoist Equipment

 Main/Auxiliary Hoist

 Blocks/Hooks

 Wedge sockets Crane Inspection

• Usage categories o Infrequent

o Moderate o Heavy

• Inspection categories

o Initial o Pre-Use

o Monthly

o Quarterly

o Annual

o Record-keeping Crane Maintenance

• Maintenance Procedures

• Wire Rope Construction/Handling

• Loading Wire Rope on Crane Drum

• Wire Rope Inspection/Replacement Guidelines

• Sheave Inspection Crane Operations

• Lift Capacity • Boom Angles

• Load Radius • Load Charts

• Load Limiting Factors

• Other Factors

• Crane Accident Review (Big Blue)

• Operator Responsibilities

• Personnel Transfer

• Before Starting the Lift

• Before Leaving Controls Crane Safety

• Crane/Rigging Lift Plan

• Personal Protective Equipment

• Hand Signals/Communication

Practical Session:

Practical training shall utilize a hydraulic crane, various slings, loads & rigging techniques. Practical shall verify the following:

• Conducts proper pre-use inspection of crane and rigging gear

• Selects the appropriate hardware/rigging gear to complete required lifts

• Effectively controls the crane operations and uses operating indicators

• Accelerates, decelerates, and swings crane in a smooth safe manner

• Verifies the load is not swinging prior to landing the load

• Responds to standardized hand signals from signal person

• Verifies slings are properly connected/free before continuing operations

• Keeps the hook clear of riggers while the slings are disconnected

• Ensures overall safety of the rigging team during crane operations

• Places the hook in a bucket (verify depth position)

• Properly stores hardware/rigging gear following its use

Training Center Provided Material

•PPE

• Crane with Operator

• Rigging Material

Delegate Requirements

Must possess good physical health as the practical training is physical demanding.

Material / Documents

API RP 2D Seventh Edition

Cost $228.00